Resistor Furnace

Resistor Furnace

The resistor furnace we produce is a miniaturized industrial heat treatment equipment specially designed for small-batch multi-variety production and workshops with limited space.
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Description

Product Introduction

The resistor furnace we produce is a miniaturized industrial heat treatment equipment specially designed for small-batch multi-variety production and workshops with limited space. It adopts a compact integrated design, covers a small area, is easy to install, and can be flexibly arranged beside the production line or in the laboratory. As a source factory with nearly 20 years of experience in industrial furnace manufacturing, our resistor furnace is widely used in spring manufacturing, fastener processing, jewelry production, laboratory R&D and other fields with the advantages of rapid heating, high efficiency and energy saving, and simple operation, providing customers with flexible and efficient heat treatment solutions.

Different from large industrial furnaces, our resistor furnace adopts an integral furnace body structure, which does not require on-site assembly and can be used immediately after being powered on. The heating element adopts high-quality resistance wire or resistance band, with reasonable arrangement and fast heating speed, shortening the heating time by more than 30% compared with traditional resistance furnaces. The furnace body adopts a lightweight refractory fiber thermal insulation structure, which is light in weight, good in thermal insulation performance and small in heat loss. The equipment is equipped with an intelligent temperature control instrument, which can store multiple sets of process parameters and realize automatic heating, heat preservation and cooling without special personnel on duty. Each resistor furnace will undergo strict performance tests and safety inspections before leaving the factory to ensure safe and reliable operation of the equipment.

 

Specifications and Parameters

 

Parameter Item

Standard Value Range

Customizable Range

Rated Working Temperature

200℃-1100℃

Up to 1250℃

Rated Power

2kW-80kW

Customized according to furnace chamber size

Effective Furnace Chamber Size (L × W × H)

150×100×100mm - 3000×1500×1200mm

Customized according to workpiece size

Temperature Control Accuracy

±1℃

Upgradable to ±0.5℃

Temperature Uniformity

≤±5℃

Customizable to ≤±3℃

Heating Element

Fe-Cr-Al resistance wire / Ni-Cr resistance band

Silicon carbide rods are optional

Furnace Lining Material

High-purity aluminum silicate refractory fiber

Refractory brick structure can be customized

Heating Rate

5-15℃/min

Adjustable according to process

 

Product Applications

 

Our resistor furnace is widely used in the spring manufacturing industry, and can be used for quenching, tempering and shaping treatment of various springs to ensure the elasticity and fatigue life of the springs. In the field of fastener processing, the equipment is suitable for batch heat treatment of bolts, nuts, screws and other fasteners to improve the strength and corrosion resistance of the fasteners. At the same time, the product is widely used in the jewelry processing industry, which can be used for smelting, casting and annealing treatment of precious metals such as gold, platinum and silver jewelry, which can accurately control the temperature and ensure the quality and fineness of jewelry. In response to the needs of the laboratory R&D field, our small resistor furnace can be used for heat treatment experiments, composition analysis and performance testing of material samples, providing reliable experimental data for researchers. In addition, the equipment can also be used for various processes such as heat treatment of small hardware parts, edge quenching of cutting tools and local heating of molds.

trolley-type-resistance-furnace202603201046023ed37
trolley-type-resistance-furnace202603201046023ed37

Customization Capability

 

We are well aware that there are differences in production scenarios and process requirements among different customers, so we provide rich customized options for resistor furnaces to meet customers' personalized needs. We can customize furnace chamber sizes and powers of different specifications according to customers' workpiece sizes and output. For special process requirements, we can install an atmosphere protection system for the resistor furnace to realize heat treatment under inert atmospheres such as nitrogen and argon, preventing workpiece oxidation and decarburization; we can also install a rapid cooling system to achieve rapid cooling, shorten the production cycle. For automated production needs, we can install automatic loading and unloading devices, workpiece conveying systems and PLC control systems for the equipment to realize unmanned continuous production. Our minimum order quantity is 1 unit. Even if you only need one customized resistor furnace, we will provide you with a professional solution. During the production process, we will regularly send photos and videos of the equipment production progress to customers to keep them updated on the order status in real time.

Qualification and Certification

 

We always adhere to the principle of compliant operation and quality first. The production process of resistor furnaces is strictly implemented in accordance with the ISO9001:2000 quality management system standard, and a full-process quality control system from raw material procurement to finished product delivery has been established. We are a member unit of Zhejiang Heat Treatment Society, Shanghai Heat Treatment Association and Shanghai Forging Association, actively participating in industry technical exchanges and standard formulation, and continuously improving the technical level and quality standards of products. The company has independent import and export rights, and has complete goods and technology import and export qualifications, which can provide professional import and export customs clearance services and logistics solutions for overseas customers. We have three independent registered trademarks, committed to building a high-quality and cost-effective industrial furnace brand. Our resistor furnaces have passed a number of domestic authoritative tests, and the product quality meets international standards. They have been exported to many countries and regions around the world, winning wide praise from customers at home and abroad.

trolley-type-resistance-furnace202603201046023ed37
trolley-type-resistance-furnace202603201046023ed37

Application Fields

 

In addition to the above core application fields, our resistor furnace is also widely used in the auto parts industry, which can be used for heat treatment of small auto parts such as spark plugs, valves and piston rings. In the electronics industry, the equipment is suitable for pin welding, insulation curing and sintering treatment of electronic components. At the same time, the product also has important applications in the handicraft manufacturing field, which can be used for coloring, annealing and surface treatment of metal handicrafts. In response to the needs of the food processing industry, our equipment can be used for preheating and disinfection of food molds to ensure the safety and hygiene of food production. We can also customize special-purpose resistor furnaces according to customers' special needs to meet the personalized requirements of different industries and processes.

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