Compact Resistance Furnace

Compact Resistance Furnace

The compact resistance furnace we produce is a miniaturized and efficient heat treatment equipment specially developed for production workshops with limited space, workstations beside production lines and laboratories.
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Description

Product Introduction

The compact resistance furnace we produce is a miniaturized and efficient heat treatment equipment specially developed for production workshops with limited space, workstations beside production lines and laboratories. It adopts an integrated design, covering an area reduced by more than 40% compared with traditional equipment of the same specification, does not require on-site assembly, and can be used immediately after being powered on. As a source factory focusing on industrial furnace manufacturing for 20 years, our compact resistance furnace has become the preferred equipment for small and medium-sized enterprises, scientific research institutes and precision processing enterprises with the advantages of rapid heating, flexible use and simple operation, and is widely used in small-batch multi-variety heat treatment production and material experiments.

Different from large industrial furnaces, our compact resistance furnace adopts an integral furnace body structure and is equipped with high-strength mobile casters, which can be flexibly moved to different production workstations to realize use as needed, greatly improving production efficiency. The equipment adopts an intelligent PID temperature control system, which can store 20 sets of process parameters and switch heat treatment processes for different workpieces with one click, and can be operated without professional technicians. The furnace body adopts a high-purity aluminum silicate refractory fiber thermal insulation structure, which is light in weight, good in thermal insulation performance, and the thermal efficiency is improved by more than 25% compared with traditional resistance furnaces. Each compact resistance furnace will undergo strict safety inspection and performance test before leaving the factory to ensure safe and reliable operation of the equipment.

 

Specifications and Parameters

 

Parameter Item

Standard Value Range

Customizable Range

Rated Working Temperature

200℃-1200℃

Up to 1350℃

Rated Power

2kW-50kW

Customized according to furnace chamber size

Effective Furnace Chamber Size (L × W × H)

150×100×100mm - 2000×1200×1000mm

Customized according to workpiece size

Temperature Control Accuracy

±1℃

Upgradable to ±0.5℃

Temperature Uniformity

≤±5℃

Customizable to ≤±3℃

Heating Element

Fe-Cr-Al resistance wire / Ni-Cr resistance band

Silicon carbide rods are optional

Furnace Lining Material

High-purity aluminum silicate refractory fiber

Refractory brick structure can be customized

Equipment Weight

50kg-2000kg

Adjusted according to specifications

 

Product Applications

 

With the characteristics of small size and flexibility, our compact resistance furnace is widely used in the small machinery processing industry, and can be used for local heat treatment of various small parts, edge quenching of cutting tools, mold preheating and other processes, without the need to transport workpieces to large heat treatment workshops, greatly shortening the production cycle. In the field of electronic manufacturing, the equipment is suitable for pin welding, insulation curing, magnetic material sintering and other processes of electronic components, and can be directly arranged beside the production line to realize assembly line operation. At the same time, the product is widely used in scientific research institutes and university laboratories, which can be used for heat treatment experiments, composition analysis and performance testing of material samples, providing reliable experimental data for scientific research work. In response to the needs of the dental medical device industry, our equipment can be used for sintering and heat treatment of dentures to ensure the accuracy and biocompatibility of dentures.

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Customization Capability

 

We are well aware that there are differences in production scenarios and process requirements among different customers, so we provide rich customized options for compact resistance furnaces to meet customers' personalized needs. We can customize different furnace chamber structures such as square, round and pit-type according to customers' workpiece shapes, and can also customize special structures such as double furnace chambers and multi-temperature zones to realize one machine with multiple uses. For special process requirements, we can install observation windows, exhaust systems, nitrogen/argon atmosphere protection systems for the compact resistance furnace to prevent workpiece oxidation and decarburization; we can also install forced air cooling or water cooling rapid cooling systems to achieve rapid cooling and shorten the production cycle. For automated production needs, we can install automatic loading and unloading devices and PLC control systems for the equipment, and provide RS485 communication interfaces to realize linkage control with customers' host computers. Our minimum order quantity is 1 unit. Even if you only need one customized compact resistance furnace, we will provide you with a professional solution.

Payment Terms

 

In view of the characteristics of low unit price and high purchase frequency of compact resistance furnaces, we provide flexible and diverse payment plans for customers to reduce their capital pressure. For standard equipment, customers can choose to pay 30% advance payment after the contract is signed, and the balance is paid before shipment; they can also choose to pay in full and enjoy a 5% cash discount. Customers who purchase more than 5 units in batches can enjoy a 10% batch discount. The larger the purchase volume, the higher the discount. For long-term cooperative agents and distributors, we provide monthly payment methods, as well as priority production scheduling rights and exclusive technical support services. For overseas customers, we accept payment in both RMB and US dollars, and support various secure payment methods such as wire transfer and letter of credit to ensure safe and convenient transactions.

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Packaging and Transportation

 

In view of the characteristics of compact resistance furnaces, we have formulated a standardized packaging and transportation plan to ensure that the equipment is delivered to customers safely and quickly. Small equipment adopts double-layer packaging of high-strength carton + wooden case filled with shockproof foam and EPE to prevent collision and damage during transportation; medium-sized equipment main bodies are wrapped with stretch film, key parts are equipped with wooden corner protectors, and the electrical control system is individually packaged in wooden cases. All packaging meets international transportation standards and can withstand long-distance transportation and multiple loading and unloading. We support EXW, FOB, CIF and other trade terms. Domestic customers can choose door-to-door logistics delivery, which can be delivered within 3-7 days; overseas customers can choose sea or air transportation. We provide a full set of export customs declaration, customs clearance documents and logistics tracking services, allowing customers to keep track of the cargo transportation status at any time.

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